From bottled water to sports drinks, juices, spirits and soda, there are a multitude of thirst quenching products on the shelves from which consumers can choose. But the way those products make their way into the bottles can vary depending on a number of different factors. Below are a few of the beverage choices available to the thirsty consumer, along with a brief explanation of some of the common machinery used to package the products.

BOTTLED WATER

Arguably, one of the simplest packaging lines to create is the bottled water line. This is in part because almost all bottled waters are packaged in a nearly identical manner. A typical bottle of water will be packaged in a 16.9 ounce clear plastic bottle, with a flat, screw on cap and a wrap label. Repetition leads to simplicity and efficiency, so that many bottled water packaging systems will look nearly identical. Bottle rinsers will be used to remove dust and debris from containers before the filling process in most applications. These packaging machines remove contaminants that may be left over from the manufacture of the bottle or that may accumulate during transport or storage of the bottle. Once rinsed, an overflow filler can almost always be found after the container cleaning equipment.
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The overflow filler allows for a level fill on each and every bottle, which can be important when dealing with clear bottles. Level fills create an appealing shelf appearance when the product reaches the customer. After the fill, either a spindle capper or chuck capper will normally be found, either of which will tighten the screw on cap consistently and reliably. Finally, a pressure sensitive labeling machine will wrap the label around the bottle, again allowing for consistent and reliable packaging. The loading and unloading of bottles may differ, with some using automated equipment and others using manual labor, and the water treatment used may vary depending on the source. But the rinse, fill, cap and label applications will almost always be similar to those noted above. Using this basic bottled water system as the norm, we can look at some other popular beverages and the differences that are required when it comes to packaging machinery.

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